The drive from Arlington Heights, IL to Bourbonnais, IL covers 77.4 miles and takes about 1h 42m behind the wheel.
This route is realistic as a one-day drive if you keep your stops efficient.
The route leans on I 57, Tri-State Tollway, Jane Addams Memorial Tollway for much of the mileage,
and the overall profile is mixed drive.
The longest uninterrupted segment is about 27.2 miles on I 57.
At current regular gas prices, budget about $12.10 one way before food or hotel costs.
Trip Pace
Same-day drive is realistic
A same-day return is realistic if you keep stops short.
Midpoint
38.7 miles from Arlington Heights, IL
A natural place for your longest stop of the day
, about 51m into the drive
.
Who Is This Route For?
Weekend Trip
Doable as a same-day drive at 1h 42m. Total distance: 77.4 miles.
Family Friendly
Moderate complexity with 0 natural rest stops along the way.
Solo Traveler
1h 42m drive, comfortable solo distance.
First-Time Driver
Mostly highway driving (40%). Some complex stretches to watch for.
Scenic Drive
Mixed drive route profile with national parks nearby.
Drive Character
The drive from Arlington Heights, IL to Bourbonnais, IL covers 77.4 miles and takes about 1h 42m, using a mix of highways and local roads.
Expect a mix of faster highway mileage and slower local approaches near the beginning or end.
There are about 24 navigation steps in the underlying route data, so the final approach matters more than the middle miles.
I 57 is the longest continuous segment at about 27.2 miles.
How Hard Is This Drive?
This route mixes highway mileage with some local-road sections near the start or finish. This route has several spots where lane changes, forks, or exits need your full attention. The trickiest moment comes around 3.3 miles in.
Driving Effort10/10
Demanding - stay alert through the decision-heavy sections
Balances navigation complexity with total wheel time.
This drive requires moderate attention. Across 77.4 miles you will encounter 19 spots where lane choice or exit timing matters. Not difficult for experienced highway drivers, but worth previewing the tricky sections before you go.
Where does it get tricky?
The main spots that need attention: at 3.3 miles: Lane positioning matters here; at 10.3 miles: Exit ramp - move to the correct lane early. Lane positioning matters here. Multiple destination signs - pick the right one; at 26 miles (I 294 / Tri-State Tollway): Highway fork - watch signs carefully. Lane positioning matters here.
Critical Maneuvers
5 of 19 key points
These are the spots where you need to pay the most attention. Preview them before you drive.
5
3.3 mi into trip|~6m in
Take the ramp toward I 90 East: Chicago
Lane positioning matters here
Use the slight right lane.
Toward I 90 East: Chicago
8
10.3 mi into trip|~14m in
Take the exit toward I 294 Toll South, I 190 West: Indiana, O'Hare
Exit ramp - move to the correct lane early. Lane positioning matters here. Multiple destination signs - pick the right one
Use the slight right lane.
Exit 77A
Toward I 294 Toll South, I 190 West: Indiana, O...
6
26 mi into trip|~35m in|I 294 / Tri-State Tollway
Keep slight right at fork onto I 294 / Tri-State Tollway
Highway fork - watch signs carefully. Lane positioning matters here
Use the straight / slight right lanes.
8
38.9 mi into trip|~51m in
Take the exit toward IL 50 South, IL 83: Cicero Avenue, 127th Street
Exit ramp - move to the correct lane early. Lane positioning matters here. Multiple destination signs - pick the right one
Use the straight / slight right lanes.
Exit 12 B-A
Toward IL 50 South, IL 83: Cicero Avenue, 127th...
8
39.1 mi into trip|~51m in
Keep slight left at fork toward IL 50 South: Cicero Avenue
Highway fork - watch signs carefully. Lane positioning matters here
Use the straight lane.
Exit 12A
Toward IL 50 South: Cicero Avenue
Towns Mentioned on Route Signs
Based on OSRM destination-sign hints, not a full list of every settlement the road passes.
On the drive from Arlington Heights, IL to Bourbonnais, IL, road signs begin pointing toward O'hare along the way.
O'hare
10.3 mi in|~14m
Main Roads
Road
Distance
Duration
I 57
27.2 mi
30m
Tri-State Tollway
27.1 mi
33m
Jane Addams Memorial Tollway
6.6 mi
7m
Cicero Avenue
4.9 mi
7m
US 45
3.6 mi
5m
North Arlington Heights Road
3.3 mi
6m
Mile-Long Bridge
0.9 mi
1m
Bourbonnais Parkway
0.4 mi
<1m
Longest stretch:
I 57
— 27.2 mi, about 30m
Turn-by-Turn Driving Directions
Step-by-step road directions between Arlington Heights, IL and Bourbonnais, IL.
1
Start on East Euclid Avenue
48 ft·5 sec·East Euclid Avenue
2
Turn right onto North Arlington Heights Road
3.3 mi·6 min·North Arlington Heights Road
3
Take the ramp
0.4 mi·50 sec
Toward I 90 East: ChicagoUse the slight right lane.
4
Merge onto I 90
6.6 mi·7 min·Jane Addams Memorial Tollway
5
Take the exit
0.3 mi·34 sec
Exit 77AToward I 294 Toll South, I 190 West: Indiana, O'HareUse the slight right lane.
6
Keep slight left at fork
0.4 mi·52 sec
Toward I 294 Toll South: Indiana
7
Merge onto I 294
10 mi·13 min·Tri-State Tollway
Use the straight lane.
8
Keep slight left at fork onto I 294
4.8 mi·5 min·Tri-State Tollway
9
Keep slight right at fork onto I 294
3.5 mi·4 min·Tri-State Tollway
Use the straight / slight right lanes.
10
Continue on I 294
0.9 mi·1 min·Mile-Long Bridge
11
Continue on I 294
8.5 mi·10 min·Tri-State Tollway
Use the straight / slight right lanes.
12
Take the exit
0.2 mi·28 sec
Exit 12 B-AToward IL 50 South, IL 83: Cicero Avenue, 127th StreetUse the straight / slight right lanes.
13
Keep slight left at fork
0.5 mi·1 min
Exit 12AToward IL 50 South: Cicero AvenueUse the straight lane.
14
Turn straight onto IL 50; IL 83
4.9 mi·7 min·Cicero Avenue
Use the left lane.
15
Turn left onto 167th Street
0.2 mi·26 sec·167th Street
Use the left lane.
16
Take the ramp
0.6 mi·1 min
Toward I 57 South: Kankakee, I-80
17
Merge onto I 57
27 mi·30 min·I 57
Use the straight / slight right lanes.
18
Take the exit
0.4 mi·35 sec
Exit 318Toward Bourbonnais Parkway
19
Turn slight right
268 ft·4 sec
Exit 318Toward Bourbonnais Parkway
20
Turn straight onto Bourbonnais Parkway
0.4 mi·47 sec·Bourbonnais Parkway
21
Turn left onto US 45; US 52
3.6 mi·5 min·US 45; US 52
22
Turn right onto Main Street Northwest
0.2 mi·28 sec·Main Street Northwest
23
Turn left onto Olde Oak Drive
0.4 mi·1 min·Olde Oak Drive
24
Arrive at destination
Olde Oak Drive
Trip Plan
Morning Departure
Leave by 9 AM and you'll arrive before lunch.
Evening Departure
Even a 4 PM departure gets you there before dark in summer.
You can normally do this drive in one day.
You may only need one short stretch break if traffic stays light.
The halfway point lands around 38.7 miles from Arlington Heights, IL, or about 51m into the drive.
The longest continuous stretch on this route runs about 27.2 miles.
This is a comfortable same-day trip.
Departure
Before you leave
Start with fuel, water, and navigation already sorted so the first hour feels easy.
First stop
Around 17 miles or 24m in
Use this first pause for coffee, a restroom break, and a quick traffic check ahead.
Halfway reset
Around 38.7 miles or 51m in
This is the best place for your longest stop, a real meal, and a full fuel check.
Final approach
Final hour starts around 1h 25m
Traffic, exits, and arrival timing usually matter more near Bourbonnais, IL than in the middle of the route.
Before You Leave
+
Open the route before leaving Arlington Heights, IL so your first major turns are already loaded.
Day 1
Settle into the route from Arlington Heights, IL
This is one driving day of about 77.4 miles and 1h 42m.
Your first comfortable stop window is around 17 miles from Arlington Heights, IL.
This route can stay practical as a one-day drive if traffic stays reasonable.
The longest stretch is on I 57 for about 27.2 miles.
Where to Stop
Rest stops, refuel points, and overnight suggestions along this route.
Halfway Point
Midpoint
About 38.7 mi from Arlington Heights, IL
· 51m into the drive
Place data sourced from public business listings. Hours and availability may vary.
National Parks Near This Route
Worth a detour if your schedule allows.
Pullman National Historical Park
National Historical Park
In a growing Chicago neighborhood, diverse people and stories intertwined. All were seeking opportunity. Some succeeded. Others were limited—by race, gender, or economic status. Their stories came tog...
7 mi from route
~18 min detour
Free
near mile 40.1
Park data from the National Park Service API. Alerts update every 2 hours.
Fuel & Cost
Regular Gas
$12.10 one way
$24.20 round trip
$3.97/gal25.4 MPG avg27 kg CO2
Fuel Type
$/gal
One Way
Round Trip
midgrade
$4.36
$13.29
$26.57
premium
$4.89
$14.89
$29.79
diesel
$5.61
$17.09
$34.18
Estimated Tolls: $2.09
Tri-state Tollway
(27.1 mi)$1.63
Jane Addams Memorial Tollway
(6.6 mi)$0.46
Toll estimates based on average 2024-2025 rates. EZ-Pass/SunPass discounts may lower the actual cost.
Estimated Trip Cost (one way, 1 person)
Fuel
$12
Tolls
$2
Meals
$25–$50
Total
$39–$64
Rough estimate based on US averages. Hotel $80–$140/night, meals $25–$50/day.
Estimated CO2 emission: 27.1 kg one way.
Prices: EIA weekly data, 2026-04-13.
Driving Electric?
About $8 in charging
· 0 stops
· 67% less CO2
Vehicle Type
kWh
Stops
DC Fast
Home Charge
Average EV
23.2
0
$8.13
$3.72
Efficient EV
19.4
0
$6.77
$3.10
EV Truck/SUV
31
0
$10.84
$4.95
Gas CO2
27 kg
EV CO2
9 kg (67% less)
This trip is well within single-charge range for most EVs. No charging stops needed if you start fully charged.
DC fast charging avg $0.35/kWh. Home charging avg $0.16/kWh. US grid CO2: 0.39 kg/kWh.
Travel Intel
Current conditions at both ends of the drive.
Forecast as of Apr 16, 2026
Origin
Arlington Heights, IL
Morning
in Arlington Heights on Friday
Local time
10:54 AM
CDT
Current temp
69°F
Scattered Showers And Thunderstorms
NW 10 mph38% chanceLive forecast
Flood Warning
Flood Warning issued April 16 at 10:43AM CDT by NWS Quad Cities IA IL
Flood Warning
Flood Warning issued April 16 at 10:43AM CDT by NWS Quad Cities IA IL
Destination
Bourbonnais, IL
Morning
in Bourbonnais on Friday
Local time
10:54 AM
CDT
Current temp
73°F
Slight Chance Showers And Thunderstorms
W 10 to 15 mph22% chanceLive forecast
Flood Warning
Flood Warning issued April 16 at 10:43AM CDT by NWS Quad Cities IA IL
Flood Warning
Flood Warning issued April 16 at 10:43AM CDT by NWS Quad Cities IA IL
Seasonal Notes
Summer travel usually means heavier construction, hotter rest stops, and busier weekend traffic around major cities.
Winter travel shortens daylight, so a route that looks manageable on paper can feel much longer after dark.
Holiday weekends tend to make both departure and arrival windows slower than the raw route time suggests.
Time zone
Same local time
Origin and destination are on the same clock, so arrival timing is easier to judge at a glance.
Temperature spread
4 degrees warmer at arrival
A meaningful temperature swing is a good cue to rethink layers, water, and how soon you want to arrive.
Road read
1h 42m on the road
The weather snapshot is not static. If you are leaving later, give both cities one more quick forecast check before departure.
Weather data from the National Weather Service. Conditions may change; check closer to your travel date.
Frequently Asked Questions
The drive from Arlington Heights, IL to Bourbonnais, IL covers 77.4 miles and takes about 1h 42m without stops. Add 15-30 minutes for a fuel or rest stop on longer drives.
The main roads are I 57, Tri-State Tollway, Jane Addams Memorial Tollway. Expect a mix of highway and local road driving.
This is a comfortable same-day trip.
The midpoint is about 38.7 miles from Arlington Heights, IL. Look for rest areas, gas stations, or food options near the halfway mark.
At current regular gas prices, expect to spend about $12.10 one way. This estimate uses 25.4 MPG — your actual cost will vary with your vehicle's fuel efficiency and current gas prices.
Leave by 9 AM and you'll arrive before lunch. Even a 4 PM departure gets you there before dark in summer.
This drive requires moderate attention. Across 77.4 miles you will encounter 19 spots where lane choice or exit timing matters. Not difficult for experienced highway drivers, but worth previewing the tricky sections before you go.
The main spots that need attention: at 3.3 miles: Lane positioning matters here; at 10.3 miles: Exit ramp - move to the correct lane early. Lane positioning matters here. Multiple destination signs - pick the right one; at 26 miles (I 294 / Tri-State Tollway): Highway fork - watch signs carefully. Lane positioning matters here.
On the drive from Arlington Heights, IL to Bourbonnais, IL, road signs begin pointing toward O'hare along the way.
Yes. Nearby national parks include Pullman National Historical Park.
How this page is built
Compiled by the Trip.ovh planning team at COD Solutions Oy from open government datasets — OSRM over OpenStreetMap for geometry, EIA for fuel prices, and NPS for national parks. See our methodology for refresh cadence and limitations.
