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Trip from Kohler, WI to West Allis, WI

Data updated 0 seconds ago

Drive Time

58m

Distance

40.6 mi

65 km

Drive Score

6/10

Good drive

Same Day?

Yes, doable

Fuel Cost

$6

one way

EV Charging

Loading...

station data

Best Time to Leave

Save up to 14 min
4 AM
0h 54m ★
6 AM
0h 59m
8 AM
1h 8m
10 AM
1h 2m
12 PM
1h 1m
3 PM
1h 2m
5 PM
1h 8m
8 PM
0h 56m

Estimated drive times based on typical traffic patterns. Actual times may vary with weather, construction, and real-time conditions.

Downtown Kohler, WI, WI

Kohler, WI

Tom Fisk

city in Milwaukee County, Wisconsin, USA

West Allis, WI

Wikimedia Commons

Trip Overview

This 40.6-mile drive from Kohler, WI to West Allis, WI is a straightforward journey best suited for a single day trip, taking approximately 58 minutes. You'll primarily be on State Highway 57 and the East-West Freeway, with about 82% of the route being highway driving. With an estimated fuel cost of $6, this is an economical option for a short excursion. The drive stays within the Midwest region, offering a consistent feel throughout. It's a quick and efficient way to get from point A to point B without needing an overnight stay.

Trip Pace

Same-day drive is realistic

A same-day return is realistic if you keep stops short.

Break Rhythm

0 planned breaks

A short stop every 2 to 3 hours is enough for this drive.

Midpoint

20.3 miles from Kohler, WI

A natural place for your longest stop of the day , about 30m into the drive .

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Drive Character

Expect a highway-focused drive for the majority of this 40.6-mile trip. With 82% of the route on highways, you'll experience a good amount of faster-paced driving. The longest uninterrupted stretch you'll encounter is 30.1 miles on State Highway 57. While primarily highway, the inclusion of County Highway H suggests some transition to more local road driving as you approach your destination. This route is designed for efficiency rather than scenic detours.

Most of the miles stay on highways, which makes pacing and fuel planning easier than turn-by-turn city driving.
There are about 14 navigation steps in the underlying route data, so the final approach matters more than the middle miles.
State Highway 57 is the longest continuous segment at about 30.1 miles.

How Hard Is This Drive?

This is a straightforward highway drive that stays mostly on State Highway 57 and East-West Freeway. You will hit about 9 points where you need to pay attention to lane position or signs. The trickiest moment comes around 1.9 miles in near Fredonia Kohler Road.

Route Complexity 6/10

Moderate - straightforward overall, but long enough or busy enough to require pacing

This drive requires moderate attention. Across 40.6 miles you will encounter 9 spots where lane choice or exit timing matters. Not difficult for experienced highway drivers, but worth previewing the tricky sections before you go.

Where does it get tricky?

The main spots that need attention: at 1.9 miles (Fredonia Kohler Road): Highway fork - watch signs carefully; at 5 miles (WI 57 / State Highway 57): Lane positioning matters here; at 35.1 miles: Exit ramp - move to the correct lane early. Lane positioning matters here.

Critical Maneuvers

5 of 9 key points

These are the spots where you need to pay the most attention. Preview them before you drive.

4
1.9 mi into trip | ~4m in | Fredonia Kohler Road

Keep slight left at fork onto Fredonia Kohler Road

Highway fork - watch signs carefully

4
5 mi into trip | ~11m in | WI 57 / State Highway 57

Turn right onto WI 57 / State Highway 57

Lane positioning matters here

Use the straight / slight right lanes.
7
35.1 mi into trip | ~48m in

Take the exit toward I 94 West: Madison

Exit ramp - move to the correct lane early. Lane positioning matters here

Use the straight / slight right lanes. Exit 72D Toward I 94 West: Madison
5
35.9 mi into trip | ~49m in | I 94 / East-West Freeway

Merge onto I 94 / East-West Freeway

Merge point - match speed before joining. Lane positioning matters here

Use the straight / slight left lanes.
6
39 mi into trip | ~54m in

Take the exit toward 68th Street, 70th Street

Exit ramp - move to the correct lane early. Multiple destination signs - pick the right one

Exit 307A Toward 68th Street, 70th Street

Main Roads

Road Distance Duration
State Highway 57 30.1 mi 37m
East-West Freeway 3.1 mi 4m
County Highway H 1.9 mi 4m
Fredonia Avenue 1.6 mi 2m
County Highway I 1 mi 2m
South 76th Street 0.8 mi 2m
Fredonia Kohler Road 0.5 mi 1m
West O'Connor Street 0.5 mi 1m
Longest stretch: State Highway 57 — 30.1 mi, about 37m

Turn-by-Turn Driving Directions

Step-by-step road directions between Kohler, WI and West Allis, WI.

1

Start on CTH H

1.9 mi · 4 min · County Highway H
2

Keep slight left at fork onto Fredonia Kohler Road

0.5 mi · 1 min · Fredonia Kohler Road
3

Turn right onto CTH I

0.3 mi · 42 sec · County Highway I
4

Continue on CTH I

0.7 mi · 1 min · County Highway I
5

Turn left onto CTH A; CTH H

1.6 mi · 2 min · Fredonia Avenue
6

Turn right onto WI 57

30 mi · 37 min · State Highway 57
Use the straight / slight right lanes.
7

Take the exit

0.8 mi · 1 min
Exit 72D Toward I 94 West: Madison Use the straight / slight right lanes.
8

Merge onto I 94

3.1 mi · 4 min · East-West Freeway
Use the straight / slight left lanes.
9

Take the exit

0.2 mi · 24 sec
Exit 307A Toward 68th Street, 70th Street
10

Continue on West O'Connor Street

0.2 mi · 29 sec · West O'Connor Street
Use the straight / left / right lanes.
11

Continue on West O'Connor Street

0.4 mi · 54 sec · West O'Connor Street
12

Turn left onto South 76th Street

0.8 mi · 2 min · South 76th Street
13

Turn left onto WI 59

67 ft · 2 sec · West Greenfield Avenue
14

Arrive at destination

WI 59

Trip Plan

Given the short duration of just 58 minutes, you have plenty of flexibility for when you depart. Leaving anytime in the morning should allow you to reach West Allis without feeling rushed, and you can easily complete this trip on a single tank of gas, with an estimated fuel cost of only $6. There are no specific stops recommended within the data, so plan for any necessary breaks before or after the main 40.6-mile stretch. Keep an eye on traffic conditions, especially as you get closer to West Allis, as urban areas can experience congestion.

Morning Departure

Leave by 9 AM and you'll arrive before lunch.

Evening Departure

Even a 4 PM departure gets you there before dark in summer.

You can normally do this drive in one day.
You may only need one short stretch break if traffic stays light.
The halfway point lands around 20.3 miles from Kohler, WI, or about 30m into the drive.
The longest continuous stretch on this route runs about 30.1 miles.

This is a comfortable same-day trip.

Departure

Before you leave

Start with fuel, water, and navigation already sorted so the first hour feels easy.

First stop

Around 40.6 miles or 58m in

Use this first pause for coffee, a restroom break, and a quick traffic check ahead.

Halfway reset

Around 20.3 miles or 30m in

This is the best place for your longest stop, a real meal, and a full fuel check.

Final approach

Final hour starts around 47m

Traffic, exits, and arrival timing usually matter more near West Allis, WI than in the middle of the route.

Before You Leave

+

Open the route before leaving Kohler, WI so your first major turns are already loaded.

+

Leave with enough water and a charging cable within reach, not packed away.

+

Check your fuel range against the first long segment, especially if you are starting outside city service areas.

Day 1

Settle into the route from Kohler, WI

This is one driving day of about 40.6 miles and 58m.

Your first comfortable stop window is around 80 miles from Kohler, WI.
This route can stay practical as a one-day drive if traffic stays reasonable.
You may only need one short stretch stop if conditions stay smooth.
The longest stretch is on State Highway 57 for about 30.1 miles.

Where to Stop

Rest stops, refuel points, and overnight suggestions along this route.

Halfway Point

Midpoint

About 20.3 mi from Kohler, WI · 30m into the drive

Mid-route town

Meal stop

Waukegan, IL

20 mi into the route

Best for: Lunch, fuel, and a longer reset

This sits close to the middle of the route, so it works well for the longest stop of the day.

Pacing Suggestions

Waukegan, IL

Fuel and coffee

A short stop after about 40.6 miles helps settle the day before fatigue starts building.

Waukegan, IL

Meal break

The midpoint is around 20.3 miles from Kohler, WI, which is a good place for a longer meal and fuel stop.

Arriving in West Allis, WI

The final approach into West Allis, WI usually feels slower than the middle of the drive, so avoid planning your tightest schedule at the very end.

Try to arrive with enough fuel left to skip an immediate station stop unless you already know the area around West Allis, WI.

These stop ideas are pacing suggestions — the exact town or exit can change with traffic, hotel plans, and fuel range.

Fuel & Cost

Regular Gas

$6.35 one way

$12.69 round trip

$3.97/gal 25.4 MPG avg 14 kg CO2
Fuel Type $/gal One Way Round Trip
midgrade $4.36 $6.97 $13.94
premium $4.89 $7.81 $15.63
diesel $5.61 $8.96 $17.93

No toll roads detected on this route.

Estimated Trip Cost (one way, 1 person)

Fuel

$6

Meals

$25–$50

Total

$31–$56

Rough estimate based on US averages. Hotel $80–$140/night, meals $25–$50/day.

Estimated CO2 emission: 14.2 kg one way. Prices: EIA weekly data, 2026-04-13.

Driving Electric?

About $4 in charging · 0 stops · 64% less CO2

Vehicle Type kWh Stops DC Fast Home Charge
Average EV 12.2 0 $4.26 $1.95
Efficient EV 10.2 0 $3.55 $1.62
EV Truck/SUV 16.2 0 $5.68 $2.60

Gas CO2

14 kg

EV CO2

5 kg (64% less)

This trip is well within single-charge range for most EVs. No charging stops needed if you start fully charged.

DC fast charging avg $0.35/kWh. Home charging avg $0.16/kWh. US grid CO2: 0.39 kg/kWh.

Travel Intel

Current conditions at both ends of the drive.

Forecast data refreshed 5 days ago

Origin

Kohler, WI

Night in Kohler on Tuesday

Local time

10:48 PM

CDT

Current temp

68°F

Unavailable

Live forecast

Destination

West Allis, WI

Night in West Allis on Tuesday

Local time

10:48 PM

CDT

Current temp

41°F

Unavailable

Live forecast

Seasonal Notes

Summer travel usually means heavier construction, hotter rest stops, and busier weekend traffic around major cities.

Winter travel shortens daylight, so a route that looks manageable on paper can feel much longer after dark.

Holiday weekends tend to make both departure and arrival windows slower than the raw route time suggests.

Time zone

Same local time

Origin and destination are on the same clock, so arrival timing is easier to judge at a glance.

Temperature spread

27 degrees cooler at arrival

A meaningful temperature swing is a good cue to rethink layers, water, and how soon you want to arrive.

Road read

58m on the road

Use the two city cards together: check the sky where you start, then compare it with the local time and temperature at arrival.

Weather data from the National Weather Service. Conditions may change; check closer to your travel date.

Frequently Asked Questions

The drive from Kohler, WI to West Allis, WI covers 40.6 miles and takes about 58m without stops. Add 15-30 minutes for a fuel or rest stop on longer drives.
The main roads are State Highway 57, East-West Freeway, County Highway H. Most of the drive stays on highways, so watch for ramps and exits.
This is a comfortable same-day trip.
The midpoint is about 20.3 miles from Kohler, WI. Look for rest areas, gas stations, or food options near the halfway mark.
At current regular gas prices, expect to spend about $6.35 one way. This estimate uses 25.4 MPG — your actual cost will vary with your vehicle's fuel efficiency and current gas prices.
Leave by 9 AM and you'll arrive before lunch. Even a 4 PM departure gets you there before dark in summer.
This drive requires moderate attention. Across 40.6 miles you will encounter 9 spots where lane choice or exit timing matters. Not difficult for experienced highway drivers, but worth previewing the tricky sections before you go.
The main spots that need attention: at 1.9 miles (Fredonia Kohler Road): Highway fork - watch signs carefully; at 5 miles (WI 57 / State Highway 57): Lane positioning matters here; at 35.1 miles: Exit ramp - move to the correct lane early. Lane positioning matters here.
The route from Kohler, WI to West Allis, WI does not surface many named destination signs beyond the main corridor.

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